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干燥机维护变得更简单,有效的记录保存

信息来源: | 发布日期: 2012-12-28 | 浏览量:
关键词:干燥机维护,干燥机记录保存

干燥机维护变得更简单有效的记录保存

保养程序的有效性源于保持准确的工业干燥机的维修记录和使用,规划的纪录。需要记录机的性能和正常工作条件下,规划和调度机的检查和定期的预防性维护。这个记录可以决定是否要修复,重建或替换旧机时使用。

转筒干燥机被认为粉和散装固体处理行业的工作主机,能够处理范围广泛的材料,从粉末污泥的。流化床干燥机,因为他们处理的材料,像流体一样。闪存干燥器处理高湿度,温度敏感性材料。间接干燥和/或冷却的散装固体在低温下的传导干燥机。这些工业烘干机是非常复杂的机器,在某些时候,必然要错的东西。适当的维修记录可能意味着一个简单的办法,几天的停机时间之间的差异。

只要您的维修记录是有组织的,完整的,最新的,它的物理形式并不重要。硬拷贝信息可以被组织到一个文件系统或绑定到记录或记录册,或可以巩固和转移到计算机数据库中的信息。

当前纪录应安排和高效的检索和处理申请。决定如何文件记录,不需要很复杂。首先,仔细看一下目前在使用的记录。他们已经申请的方式,允许快速访问?是当前系统的逻辑性,一致性,合理方便吗?一个新人能解释和理解呢?如果是的话,有可能是没有需要改变的系统。现有的系统,效果很好的组织,应留在原地。另一方面,如果现有的系统是很麻烦的,片面的,甚至根本不存在,则记录需要某种类型的有序备案制度。

在维修记录的信息应包括:

法律文件 操作和维护手册 图纸 零件清单 日常维护程序 特殊和紧急维修程序 安全规程 基线操作记录 操作日志 维护日志 润滑记录 年周转过程 建立和维护一个完整的维修记录,包括这些元素,如可以使烘干机的维修计划更有效。维修记录可以帮助工作人员可快速发现异常干燥机操作,找出问题的原因并加以纠正。的维修记录,还可以帮助确定是否需要维修,改造或更换旧机。

Heyl & Patterson可以了解如何昂贵的细分。我们的公司提供了先进的检验和现场服务的一个多世纪以来,咨询,维修的建议,备品备件的安装,停电计划,全面升级和启动援助。您的设备延长寿命的目标,我们的顾问可以提供现场的机械结构和电气检查,以帮助您最大限度地提高效率,生产率和安全性。

Industrial Dryer Maintenance Made Easier With Efficient Recordkeeping

Much of a maintenance program’s effectiveness stems from keeping accurate maintenance records for an industrial dryer and using that record for planning.  That planning entails recording the dryer’s performance and normal operating conditions and scheduling dryer inspections and regular preventive maintenance.  This record can be used when deciding whether to repair, rebuild or replace an older dryer.

Rotary Dryers are considered the workhorses of the powder and bulk solids processing industry, able to handle a broad range of material from powders to sludges.  Fluid Bed Dryers cause the material they process to act like a fluid.   Flash Dryers process high-moisture, temperature-sensitive material.  Conduction Dryers indirectly dry and/or cool bulk solids at low temperatures.  These industrial dryers are very intricate machines, and something is bound to go wrong at some point.  Proper maintenance records can mean the difference between an easy fix and several days of downtime.

As long as your maintenance record is organized, complete and up-to-date, its physical form isn’t critical.  Hard copies of information can be organized into a filing system or bound into record or log books, or the information can be consolidated and transferred to a computer database.

Current records should be arranged and filed for efficient retrieval and handling.  Deciding how to file records does not need to be complicated.  Begin by taking a careful look at the records currently in use.  Are they already filed in a way that allows for quick access?  Is the current system logical, consistent, and reasonably convenient?  Could a newcomer interpret and understand it?  If so, there is probably no need to change the system.  An existing system that works well for the organization should be left in place.  On the other hand, if the existing system is cumbersome, idiosyncratic or even non-existent, then the records require some type of orderly filing system.

The information in the maintenance record should include:

Legal Documentation Operations and Maintenance Manuals Drawings Parts Lists Daily Maintenance Procedures Special and Emergency Maintenance Procedures Safety Procedures Baseline Operation Record Operations Log Maintenance Log Lubrication record Annual Turnaround Procedure Establishing and maintaining a complete maintenance record that includes elements such as these can make a dryer maintenance program more effective.  A maintenance record can help workers to quickly spot abnormal dryer operation, identify the problem’s cause and correct it.  Referring to the maintenance record can also help determine whether an older dryer needs to be repaired, rebuilt or replaced.

Heyl & Patterson understands how costly a breakdown can be.  Our company has provided advanced inspection and field services for more than a century, with consulting on maintenance recommendations, spare parts installations, outage planning, comprehensive upgrades and start-up assistance.  With the goal of extending the life of your machinery, our advisors can provide onsite mechanical, structural and electrical inspections to help you maximize efficiency, productivity and safety.


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